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The Thermomechanical
Process

A physical, water-free method that converts unsegregated municipal solid waste into valuable products using only heat and pressure—no complex chemistry.

From Waste to Value

A streamlined thermomechanical process that transforms unsegregated municipal solid waste into valuable products.

1

Input & Preprocessing

Unsegregated municipal solid waste arrives and undergoes size reduction.

Metals removed
Glass & minerals separated
2

Thermal Conditioning

Material heated up to 200°C to soften thermoplastics and remove moisture.

Low temperature process
Zero water required
3

Matrix Formation

Conditioned material forms a gel-like intermediate through mechanical processing.

Uniform dispersion
No chemical synthesis
4

Output Products

Two valuable products created: bio-based granules and refuse-derived biofuel.

High-filler granules (70%+)
Biofuel briquettes

What Makes It Different

Feedstock Tolerance

Designed to handle wide compositional variability. No extensive segregation or washing required.

Energy Efficient

Operates at moderate temperatures compared to pyrolysis or gasification. Lower energy input required.

Minimal Water

The system minimizes water usage, reducing operational costs and environmental impact.

Scalable System

Integration of established unit operations creates a robust, industrially scalable processing architecture.

Tunable Output

Material properties adjustable through formulation and process control rather than feedstock purity.

Landfill Diversion

Transforms waste that would otherwise go to landfill into usable composite materials and fuel.

See what we produce

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